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Grinding Media Balls Defects Manufacturing Process

Release time:2021-10-12

Introduction to the  

The most commonly used grinding medium is ball medium and rod medium, in some cases, the round table, column ball, short round rod and other irregular shape, this is called special-shaped medium.  The material of grinding medium is mostly cast iron or alloy processed specially, followed by ceramics, alumina, etc.  Gravel grinding medium gravel has nearly sphere, ellipsoid, egg shape (pebble) and so on, is specially made from ore or rock.  

 

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The grinding medium of metal material should be wear-resistant, corrosion-resistant, with enough strength and hardness, not easy to crack in the work, and can still roughly retain the original shape after wear.  The consumption of metal ball media (the amount of media consumed by crushing 1T materials, kg/t) and ball breakage rate (different sizes of balls under the action of external forces, the fraction of the amount of broken test ball, %) is the main index to measure its quality.  For bar media, it is required not to bend and break.  In grinding production, the most important factor to improve the efficiency of the mill is to bring the function of grinding medium into full play.  

 

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(1) According to the nature of the grinding material, feed and product size and the process requirements of the next step, determine the shape and material of the grinding medium;  

 

(2) According to the requirements of feeding and product particle size distribution, determine the appropriate medium size and the ratio of different sizes;  

 

(3) According to the mill type and mill rotation rate, determine the medium filling rate;  

 

(4) According to the wear law of medium and production conditions, determine the reasonable supply of grinding medium.  


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